01Knitting
Single jersey, pique, interlock, rib and fleece knitted to our GSM and diameter specification.
Facilities / Manufacturing
85+ machines,
one continuous line.
Our manufacturing unit is organised as a single flow — fabric in at one end, packed cartons out at the other, with checkpoints at every handover.
Machine strength
Equipment on the floor
- Single Needle Machines
- 40 Nos
- Over Lock Machines
- 30 Nos
- Flat Lock Machines
- 15 Nos
Monthly capacity
- Basic Style
- 45,000 pcs / month
- Polo Shirts
- 25,000 pcs / month
Around the unit
Ten stages, start to carton
01
02Dyeing
Shade matched against approved swatches, with fastness and shrinkage reports before release.
03Fabric storage
Rolls shade-sorted, lot-tagged and stacked under controlled conditions until cutting.
04Cutting
Marker planning for maximum utilisation, layered cutting and panel-wise numbering.
05Stitching
85+ machines on dedicated lines by product type, with in-line checkers at each section.
06Embroidery
Multi-head computerised embroidery for logos, chest placements and appliqué work.
07Printing
Our own Print Park Inc division — automatic carousels and 120ft manual tables.
08Checking
100% piece checking for stitch, measurement, shade and print alignment.
09Ironing
Vacuum table steam pressing and folding to the buyer's presentation standard.
10Packing
Poly bagging, ratio packing, carton marking and dispatch documentation.
Process
How an order moves through the unit
01
Fabric inward
Knitted fabric received, weighed, shade-sorted and tested for GSM, shrinkage and colour fastness before it enters the cutting room.
02
Cutting
Marker planning for optimum fabric utilisation, layered cutting and numbering of every panel to keep shade continuity per garment.
03
Stitching
Dedicated lines by product type across single needle, over lock and flat lock machines with in-line checkers at every section.
04
Checking & finishing
100% garment checking, trimming, measurement audit, steam pressing, tagging and carton packing to buyer specification.