Texland Impex garment manufacturing floor

Facilities / Manufacturing

85+ machines,
one continuous line.

Our manufacturing unit is organised as a single flow — fabric in at one end, packed cartons out at the other, with checkpoints at every handover.

Machine strength

Equipment on the floor

Single Needle Machines
40 Nos
Over Lock Machines
30 Nos
Flat Lock Machines
15 Nos

Monthly capacity

Basic Style
60,000 pcs / month
Polo Shirts
40,000 pcs / month
Stitching unit with rows of industrial sewing machines at Texland Impex

Around the unit

Ten stages, start to carton

Circular knitting machines producing cotton jersey fabric01

Knitting

Single jersey, pique, interlock, rib and fleece knitted to our GSM and diameter specification.

Fabric dyeing and processing machines02

Processing

Dyeing, compacting and finishing shade-matched to the approved swatch with fastness reports.

Sampling room developing garment samples03

Sampling

Proto, fit and size-set samples developed in-house before bulk cutting is released.

Layered fabric being cut on a cutting table04

Cutting

Marker planning for maximum utilisation, layered cutting and panel-wise numbering.

Operators stitching garments on industrial sewing machines05

Stitching

85+ machines on dedicated lines by product type, with in-line checkers at each section.

Computerised multi-head embroidery machines06

Embroidery

Multi-head computerised embroidery for logos, chest placements and appliqué work.

FAHI-Q automatic carousel screen printing machine at Print Park Inc07

Printing

Automatic multi-colour carousel printing for high-volume repeat work with consistent registration.

Garments being checked and sorted at the checking tables08

Checking

100% piece checking for stitch, measurement, shade and print alignment.

Steam pressing garments on industrial ironing tables09

Ironing

Vacuum table steam pressing and folding to the buyer's presentation standard.

Garments being packed into export cartons10

Packing

Poly bagging, ratio packing, carton marking and dispatch documentation.

Process

How an order moves through the unit

01

Fabric inward

Knitted fabric received, weighed, shade-sorted and tested for GSM, shrinkage and colour fastness before it enters the cutting room.

02

Cutting

Marker planning for optimum fabric utilisation, layered cutting and numbering of every panel to keep shade continuity per garment.

03

Stitching

Dedicated lines by product type across single needle, over lock and flat lock machines with in-line checkers at every section.

04

Checking & finishing

100% garment checking, trimming, measurement audit, steam pressing, tagging and carton packing to buyer specification.

See the printing division